智能遠控旋連膠鏈帶稱重給料機

智能遠控遠控旋連膠鏈帶稱重給料機

一、結構原理特征及效果

I.Structural principle features and effects

1、在煤倉口處設置平除倉壓鉸接點，鉸接點將煤倉倉壓分成倉壓前影響區和倉壓后影響區，經計算及精密加工確保倉壓前影響區和倉壓后影響區相對于平除倉壓鉸接點兩側的作用力矩大小相等方向相反；

1. At the coal bunker opening, a hinge joint point for flat release of bunker pressure is set, which divides the coal bunker pressure into the affected area before and after the bunker pressure. After calculation and precision machining, it shall be ensured that the applied moment of the affected area before and after the bunker pressure is equal to but opposite to the action moment on both sides of hinge joint point for flat release of bunker pressure.?

2、稱重傳感器鉸接吊掛在給料機卸料端，給料機后部通過鉸軸掛在煤倉口，給料機可繞鉸軸旋轉，稱重傳感器檢測鉸接懸掛的給料機卸料端部物料瞬時重量，同時速度傳感器檢測輸送帶的運行速度，通過稱重儀表將重量信號和速度信號積分運算，獲得物料重量；

2. The weighing sensor is hinged and hung at the discharge end of the feeder, and the rear part of the feeder is hung at the coal bunker opening through the hinged shaft. The feeder can rotate around the hinged shaft. The weighing sensor detects the instantaneous weight of the material at the discharge end of the feeder hinged and hung, and the speed sensor detects the running speed of the conveyor belt. The weight signal and the speed signal are integrated by the weighing instrument to obtain the material weight.

3、用天平的原理，將稱重傳感器鉸接懸掛在給料機卸料端部，將導料斗輸送底盤作為秤盤，消除了各種干擾稱重精度因素，例如消除了①輸送帶張緊力變化、②倉壓大小變化、③物料密度變化、④物料沖擊振動變化、⑤物料輸送摩擦系數變化、⑥導料槽與輸送帶間擠料、⑦機械輸送部分阻力變化、⑧環境溫度變化、⑨閘門裝車時存在關閉延時造成的裝車重量誤差等，使稱重長期精準穩定；

3. Based on the principle of the balance, the weighing sensor is hinged and hung at the discharge end of the feeder, and the conveying chassis of the drop guide hopper is used as the scale to eliminate all kinds of interference factors for weighing, such as ① the change of the tension of the conveyor belt, ② the change of the bunker pressure, ③the change of the material density, ④the change of the material impact shock, ⑤ the change of the friction coefficient of the material conveying, ⑥the material extrusion between the guide chute and the conveyor belt, ⑦resistance change of mechanical conveying part, ⑧environmental temperature change, etc., so as to make weighing accurate and stable for a long time, ⑨loading weight error caused by the closing delay when the gate is loaded;

4、膠鏈帶用高附著力柔性膠帶與特鋼加長橫穿條一體成型，抗嚴寒酷夏，結冰不打滑撓度好，不跑偏、耐磨損，冷不縮熱不脹不變形，膠鏈帶鏈節與鏈輪穩定嚙合，抗拉強度大，長期無人值守大量配煤，3-5年免維護，給料快速、精準、穩定，提高效率60%以上；

4. The flexible tape with high adhesion for plastic hinge belt is integrally formed with the special-steel extended cross bar. It is resistant to severe cold and hot summer, does not slip when it is frozen, does not drift, is resistant to wear, and does not shrink when it is cold nor expand when it is hot. The chain link of rubber chain belt is stably meshed with the sprocket, the tensile strength is large, the long-term unmanned mass coal blending is carried out, the maintenance is free for 3-5 years, the blending is fast, accurate and stable, and the efficiency is improved by more than 60%;

5、長期稱重準確度：99.99%-99.7%，配煤成本低、精度高、損耗低；

5.Long-term weighing accuracy: 99.99% to 99.7%, low coal blending cost, high precision and low loss;

6、通過鉸接懸掛輸送底盤(秤盤)稱重，整機長度短，安裝空間小，精度高；

6. The weighing is carried out through the conveying chassis (scale) hinged and hung, and the whole machine is short, small in installation space and high in precision.

7、變頻器采用BPB-22/660型礦用隔爆型變頻調速器，散熱好，操作不需要開門；控制靈活，可實現就地和遠程控制；精度高、噪音低、轉矩大、性能可靠；

7. BPB-22/660 mine flameproof frequency conversion governor is adopted. It has good heat dissipation and does not need to open the door for operation; it is flexible in control, and can realize local and remote control; it has high precision, low noise, large torque and reliable performance;

8、護帶柔性清掃器，設于卸料口處，阻止物料隨帶回程，配重使柔性除料刷始終貼緊膠鏈帶，將物料刷至落料口；

8. The flexible sweeper for protecting the belt is arranged at the discharge opening to prevent the material from returning with the belt. The counterweight makes the flexible material removing brush always stick to the rubber chain belt and brush the material to the discharge opening;

9、刮料器齒輪由膠鏈帶鏈條帶動，給料清料同步，無回程料堆積，集料斗設置在機底架內，整機無漏料無漏水，清回程料不增加整機高度，結構精巧、簡單、牢固；

9. The scraper gear is driven by the rubber chain belt chain, feeding and clearing are synchronous without accumulation of return materials. The collecting hopper is arranged in the chassis of the machine, and the whole machine has no material leakage or water leakage, and the height of the whole machine is not increased by clearing the return materials. The structure is exquisite, simple and firm.

10、在膠鏈帶鏈條上部設有自動感應潤滑油壺，其在未給料時，自動關閉出油口，滾子鏈運行帶動潤滑油壺出油，潤滑油通過刷油器對滾子鏈、齒輪等全方位刷油潤滑；

10. The upper part of the rubber chain belt is provided with an automatic induction lubricating oil pot, which automatically closes the oil outlet when no material is fed, and the roller chain runs to drive the lubricating oil pot to give oil. The lubricating oil brushes the roller chain, gears and the like in all directions for lubrication;

?11、其設有感應鏈條運轉長度計數器，當運轉數值達到自動加油值時，PLC編程系統控制電動潤滑泵，自動向潤滑油壺注油，實現無人值守長期安全給滾子鏈、齒輪等自動感應潤滑（選配）；

11. It is equipped with an induction chain running length counter. When the running value reaches the automatic oiling value, the PLC programming system controls the electric lubricating pump to automatically oil the lubricating oil pot, thus realizing unattended long-term safe automatic induction lubrication of roller chains and gears (optional).

12、視頻攝像頭對旋連平除倉壓膠鏈帶稱重給料機全方位錄像，遠程監控裝置顯示給料機實時運行狀態并儲存運行錄像（選配）；

12. The video camera records the rotary leveling and unloading pressure rubber chain belt weighing feeder in all directions, and the remote monitoring device displays the real-time running state of the feeder with the video saved (optional);

13、根據給料需要，遠程開啟、調整、停止旋連平除倉壓膠鏈帶稱重給料機運行，實現現場無人值守遠程視頻錄像控制（選配）；

13. According to the feeding requirements, it remotely starts, adjusts and stops the rotary leveling and unloading pressure rubber chain bel weighing feeder to realize the unattended remote video control on site (optional);

14、給料機傳動原理改進，與同體積其他給煤機相比給煤量提升20%以上，有效提高了膠鏈帶給料面線速度，實現了有限尺寸給煤量最大化，整機結構穩定牢固，運行長期安全無人值守。

14. The feeder transmission principle is improved, and compared with other coal feeders with the same volume, the coal feeding amount is increased by more than 20%, which effectively improves the linear speed of the coal feeding side of the rubber chain belt, and maximizes the coal feeding amount with limited size. The whole machine structure is stable and firm, and the unattended operation is safe for a long time.

二、智能遠控旋連膠鏈帶稱重給料機主要技術參數

II. Main technical parameters of intelligent remote control rotary rubber chain weighing feeder

三、海智機電可根據用戶需求及現場工況，針對性設計高性能、高效率、高環保、高安全的膠鏈帶稱重給料機，確保該機3-5年免維護，為用戶大量省維護、增效益，讓用戶用得省心、放心、開心?。?！

IV. The Company is able to design high-performance, high-efficiency, high-environmental protection, high-safety plastic hinge feeder according to the user’s various needs and on-site working conditionsto ensure that the machine is free of maintenance for 3-5 years, so as to save maintenance costs and increase benefits for the users and make the users feel assured, relieved and happy with the products!!!

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